Precision Metal Stamping for Complex Components
From prototype to million-piece production runs, ±0.02mm tolerance, 8+ metal material options
Materials & Capabilities
Aluminum
Core Advantages:
- Lightweight construction
- Excellent corrosion resistance
- High electrical conductivity
Typical Applications:
Electronic enclosures, heat sinks, automotive structural components
Stainless Steel
Core Advantages:
- High strength & durability
- Heat resistance
- Food-grade safety
Typical Applications:
Medical devices, kitchenware, industrial fasteners
Carbon Steel
Core Advantages:
- Cost-effective solution
- High toughness
- Heat treatable
Typical Applications:
Brackets, springs, cutting tools
Copper
Core Advantages:
- Superior electrical conductivity
- Antimicrobial properties
- Easily formable
Typical Applications:
Electrical connectors, RFID antennas
Beryllium Copper
Core Advantages:
- Ultra-high elasticity
- Wear resistance
- Non-magnetic properties
Typical Applications:
Precision springs, electronic contacts
Brass
Core Advantages:
- Excellent machinability
- Aesthetic appearance
- Corrosion resistance
Typical Applications:
Valve components, decorative parts
Bronze
Core Advantages:
- Self-lubricating properties
- Seawater corrosion resistance
- Excellent wear resistance
Typical Applications:
Bearings, marine components
Titanium
Core Advantages:
- High strength-to-weight ratio
- Biocompatibility
- Extreme corrosion resistance
Typical Applications:
Aerospace components, orthopedic implants
Additional Capabilities
Composite Stamping
Support for different material combinations (e.g., aluminum + copper composite stamping)
No Secondary Processing
Some materials (aluminum, brass) can be used directly after stamping, eliminating secondary operations
Technical Capabilities
Precision Blanking
- ±0.02mm tolerance precision
- Burr height < 0.01mm
- Ideal for high-precision components
- Clean edge quality
Continuous Die Stamping
- Suitable for high-volume production (500K+ parts)
- Consistent part quality
- Optimized for production efficiency
- Cost-effective for large runs
Progressive Die Stamping
- Reduces assembly steps
- Cost reduction of 30%+
- Multiple operations in a single press stroke
- Ideal for complex geometries
Post-Processing Options
Deburring Processes
Vibratory Polishing
For batch processing of small to medium parts
Magnetic Finishing
For delicate parts with complex geometries
Surface Treatment
Electroplating
Nickel, chrome, zinc, gold plating options
Sandblasting
For matte finish and improved adhesion
Industry Solutions
Automotive
Case Study:
ECU Brackets (Stainless Steel, 2M units annually)
Before
After
Electronics
Case Study:
5G Shielding Covers (Aluminum, Laser+Stamping Hybrid Process)
Before
After
Medical
Case Study:
Surgical Instrument Components (Titanium, Cleanroom Production)
Before
After
Equipment & Quality Control
Key Equipment
Swiss Bruderer High-Speed Press
1,200 Strokes Per Minute
- Precision-engineered for high-volume production
- Servo-controlled for consistent quality
Optical Alignment System
±0.005mm Precision
- Computer vision-assisted alignment
- Real-time quality monitoring
Automated Material Handling
24/7 Production Capability
- Robotic feeding and unloading
- Minimal human intervention required
Quality Testing
Zeiss CONTURA CMM
Full-Dimension Measurement
- Automated measurement of all critical dimensions
- Statistical process control integration
Olympus XRF Analyzer
Material Composition Analysis
- Verification of material specifications
- Detection of material inconsistencies
Digital Microscopy
200x Magnification
- Edge quality inspection
- Surface finish evaluation
Customer Success Stories
EV Battery Manufacturer
Challenge:
"We needed 0.1mm ultra-thin stainless steel current collectors with traditional suppliers only achieving 60% yield rate."
Result:
Yield rate improved to 98%, reducing cost by $0.15 per unit while maintaining ±0.01mm tolerance.
Medical Device OEM
Challenge:
"Our implantable device required titanium components with zero contamination and complex geometries."
Result:
Cleanroom production achieved zero defect rate across 50,000 units, with FDA compliance documentation.
Telecommunications Provider
Challenge:
"Our 5G infrastructure required complex RF shielding components with tight tolerances and high volumes."
Result:
Delivered 1.2 million aluminum shields with 99.7% first-pass yield, reducing assembly time by 35%.
72% of our customers come from referrals
Ready to Start Your Metal Stamping Project?
From prototype to production, our team of engineers will help you optimize your design for manufacturability and cost-efficiency.
Userful Links
Updates & Tips
Services
SAVE 10% OFF YOUR FIRST ORDER
+86-1598-0913-007
javen@xmeternal.com
No. 888 Rongshu Road, Xiamen, Fujian, China, 361020
