Precision Die Casting for High-Volume Production
From prototypes to 100,000+ units, your aluminum & zinc die casting expert with ±0.05mm precision
Precision Tolerance
±0.05mm (Aluminum)
±0.03mm (Zinc)
Annual Capacity
500+ Sets of Molds
3,000 Tons of Die Cast Parts
MOQ Flexibility
100 units for trial production
10,000+ units for cost-effective mass production
Our Core Die Casting Capabilities
Aluminum Die Casting
Key Advantages:
- Lightweight with high strength-to-weight ratio
- Excellent thermal conductivity
- Ideal for automotive & aerospace structural components
- Superior corrosion resistance
Process Range:
- High Pressure Die Casting (HPDC)
- Vacuum-Assisted Die Casting
Typical Applications:
Zinc Die Casting
Key Advantages:
- Ultra-high surface finish (no secondary processing)
- Excellent plating compatibility
- Superior dimensional stability
- Lower melting point (energy efficient)
Process Range:
- Hot Chamber Die Casting (for small parts)
- Multi-Slide Die Casting
Typical Applications:
Technical Specifications
| Parameter | Aluminum Die Casting | Zinc Die Casting |
|---|---|---|
| Wall Thickness Range | 0.8mm - 5mm | 0.5mm - 3mm |
| Surface Roughness | Ra1.2μm | Ra0.8μm |
| Dimensional Tolerance | ±0.05mm | ±0.03mm |
| Typical Alloys | ADC12, A380, AlSi10Mg | ZAMAK 3, ZAMAK 5, ZA-8 |
| Melting Temperature | 660°C (1220°F) | 385°C (725°F) |
| Weight Range | 5g - 5kg | 1g - 2kg |
| Surface Treatments | Anodizing, Powder Coating, Painting | Chrome Plating, Nickel Plating, Painting |
| Cost Advantage | Ideal for medium-large parts | Ideal for precision small parts |
Case Studies
Engine Housing
ADC12 Aluminum • Vacuum Die Casting
Lock Mechanism
ZAMAK 3 Zinc • Hot Chamber Die Casting
Drone Frame
AlSi10Mg Aluminum • HPDC
Bathroom Fixture
ZAMAK 5 Zinc • Multi-Slide Die Casting
Heat Sink
A380 Aluminum • HPDC
Electronic Connector
ZA-8 Zinc • Hot Chamber Die Casting
Transmission Housing
ADC12 Aluminum • Vacuum Die Casting
Smartphone Frame
ZAMAK 3 Zinc • Multi-Slide Die Casting
Manufacturing Advantages
Mold Capabilities
Aluminum Molds
Lifespan of 100,000+ shots using premium SKD61 steel with specialized heat treatment
Zinc Molds
Lifespan of 500,000+ shots using H13 steel with proprietary coating technology
Design Expertise
In-house DFM (Design for Manufacturing) analysis with 3D flow simulation to optimize mold design
Maintenance Program
Proactive mold maintenance schedule with digital tracking system to maximize tool life
Delivery Commitments
1 Mold Development Timeline
15-25 days total development time (expedited with 3D files)
2 Production Timeline
3 Quality Assurance
Customer Process Flow
Requirement Confirmation
Provide drawings or 3D files for initial evaluation
Free DFM Analysis
Design optimization recommendations to reduce costs
Mold Development
Video verification of critical dimensions during testing
Mass Production
Complete inspection reports with each shipment
Userful Links
Updates & Tips
Services
SAVE 10% OFF YOUR FIRST ORDER
+86-1598-0913-007
javen@xmeternal.com
No. 888 Rongshu Road, Xiamen, Fujian, China, 361020
